divh2Mechanical Engineer III/IV/h2pFort Worth, Texas/ppAt Zone 5 Technologies, were redefining whats possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter./ppWere building the future of UAS capabilities, and were looking for exceptional talent to join us. If youre driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here./ppWere looking for an experienced Mechanical Engineer for unmanned aircraft systems (UAS) is responsible for the design, development, and optimization of mechanical systems for unmanned aerial vehicles (UAVs) and other aerospace applications. This role focuses on creating innovative and reliable mechanical components for UAVs, ensuring their structural integrity, performance, and compliance with industry standards. The engineer will work with cross-functional teams to advance UAS technologies in sectors such as defense, commercial aviation, and space exploration./ppResponsibilities:/pulliDesign and Development: Design mechanical components and systems for UAVs and other aerospace vehicles, including airframes, propulsion systems, control surfaces, landing gears, and payload integration./liliPrototyping and Testing: Build and test UAV prototypes to ensure mechanical reliability and performance, including ground and flight tests to validate designs./liliStructural Analysis: Conduct stress, strain, and fatigue analysis on UAV structures and systems to ensure they can withstand operational conditions such as high speeds, altitudes, and varying temperatures./liliThermal Management: Design and analyze thermal systems to manage heat dissipation, especially for high-performance UAVs and aerospace applications./liliSystem Integration: Collaborate with electrical, avionics, and software engineers to integrate mechanical systems with sensors, communication, and control systems in unmanned aircraft./liliMaterial Selection: Evaluate and select lightweight, high-performance materials for UAVs, optimizing for fuel efficiency, durability, and strength./liliFailure Analysis: Perform root cause analysis on mechanical system failures and develop solutions to enhance the safety and performance of UAVs./liliUAV Maintenance and Repair Procedures: Develop guidelines for the inspection, maintenance, and repair of UAV mechanical systems to ensure long-term operational efficiency./liliRegulatory Compliance: Ensure all designs meet relevant UAS regulations and industry standards./liliEngage in RD for cutting-edge UAS technologies, including autonomous systems, additive manufacturing, and advanced composite materials./liliDocumentation: Create detailed reports, design specifications, maintenance manuals, and testing documentation for UAS mechanical systems./li/ulpQualifications:/pulliEducation: Bachelors, Mechanical or Aerospace Engineering degree or equivalent experience./liliExperience: 3-7+ years of experience in engineering roles./li/ulpSkills:/pulliProficiency in CAD and mechanical design software (e.g., SolidWorks)/liliKnowledge of geometric dimensioning and tolerancing (GDT) and drafting/liliExperience with design for manufacturability (DFMA) and tooling design/liliExperience with finite element analysis (FEA) and other simulation tools/liliKnowledge of fluid dynamics, thermodynamics, structural mechanics, and aerodynamics/liliStrong analytical, problem-solving skills, and ability to mentor/liliSome experience in project management skills/li/ulpPreferred Qualifications:/pulliProficiency in CAD primarily for aerospace and UAS applications/liliProficiency in detailed design including geometric dimensioning and tolerancing (GDT) and drafting./liliUnderstanding of UAV manufacturing processes, including 3D printing and advanced composite materials./liliFamiliarity with UAV-specific regulations and broader aerospace certification processes (e.g., DO-160, AS9100)./liliStrong project management skills/li/ulpPay Range by Level for Dallas/Fort Worth, TX/ppLevel III - $109k - $137k Level IV - $137k - $165k/ppPay range for this role/pp$109,000 - $165,000 USD/ppWhats in it for you:/pulliBenefits:/liulliCompetitive total compensation package/liliComprehensive benefit package options include medical, dental, vision, life, and more./lili401k with company-match/lili4 weeks of paid time off each year/lili12 annual company holidays/li/ulliWhy Join Zone 5 Technologies?/liulliInnovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace./liliCollaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of whats possible./liliCareer Growth: Opportunities for professional development and career advancement./li/ul/ulpIf you are passionate about unmanned aircraft technology and want to be a part of a dynamic and growing company, we would love to hear from you. Apply today and join the Zone 5 Technologies team!/ppIn compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire./ppZone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: