Aerospace Sheet Metal Mechanic Location: Phoenix, AZ Employment Type: Full-Time Industry: Aerospace & Defense Manufacturing Position Overview We are seeking a highly skilled Aerospace Sheet Metal Mechanic/ Manual Machinist to support the fabrication, forming, and assembly of precision aerospace components and assemblies. This role requires deep hands-on experience working to controlled drawings and specifications, maintaining tight tolerances, and operating within a regulated AS9100 aerospace manufacturing environment. The ideal candidate is technically strong, detail-driven, and comfortable working independently on complex, low-volume, high-mix aerospace hardware where quality, repeatability, and compliance are critical. Key Responsibilities
Fabricate, form, trim, and assemble aerospace sheet metal components per engineering drawings, specifications, and work instructions
Perform layout, bend allowance calculations, and material development for complex formed parts
Operate and set up sheet metal equipment including press brakes, shears, rollers, saws, drill presses, and forming tools
Perform precision drilling/milling, countersinking, reaming, deburring, and edge finishing to aerospace standards
Interpret and work from 2D drawings, MBD data, GD&T callouts, and controlled travelers
Install and inspect hardware such as rivets, nutplates, inserts, bushings, and fasteners per spec
Fit and assemble multi-part weldments or mechanical assemblies, maintaining dimensional integrity
Work with stainless steel, aluminum, Inconel, titanium, and other aerospace alloys
Support welding and post-weld operations (fit-up, prep, distortion control, finishing) as required
Perform in-process inspections and final verification using calipers, micrometers, height gauges, and other precision measuring tools
Maintain full compliance with AS9100, customer flow-downs, and internal quality requirements
Accurately document work, inspections, and any nonconformances
Support continuous improvement efforts related to quality, efficiency, and manufacturability
Required Qualifications
5+ years of hands-on experience as an aerospace sheet metal mechanic (A&D environment required)
Proven experience working to tight tolerances and controlled aerospace drawings
Strong understanding of GD&T, form tolerances, bend radii, and material behavior
Experience with stainless steel and high-temperature alloys preferred
Ability to independently set up and operate sheet metal fabrication equipment
Strong knowledge of aerospace hardware installation standards
Comfortable working under AS9100 quality systems and customer audits
Ability to read, understand, and follow complex work instructions and travelers
Strong attention to detail and commitment to first-time quality
Preferred Qualifications
Experience supporting aerospace weldments and weld prep
Familiarity with AWS D17.1 / D1.6 environments (hands-on welding not required)
Experience with low-volume, high-mix, build-to-print aerospace work
Ability to assist engineering with manufacturability feedback
Prior experience with Honeywell, Boeing, Airbus, or similar aerospace primes
Formal sheet metal apprenticeship or technical training
Physical Requirements
Ability to stand for extended periods
Ability to work with sharp edges, hand tools, and industrial equipment safely
Pay
Competitive Wage guaranteed depending on experience.
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Lynch Brothers Manufacturing
Phoenix,AZ
New
Description
Aerospace Sheet Metal Mechanic Location: Phoenix, AZ Employment Type: Full-Time Industry: Aerospace & Defense Manufacturing Position Overview We are seeking a highly skilled Aerospace Sheet Metal Mechanic/ Manual Machinist to support the fabrication, forming, and assembly of precision aerospace components and assemblies. This role requires deep hands-on experience working to controlled drawings and specifications, maintaining tight tolerances, and operating within a regulated AS9100 aerospace manufacturing environment. The ideal candidate is technically strong, detail-driven, and comfortable working independently on complex, low-volume, high-mix aerospace hardware where quality, repeatability, and compliance are critical. Key Responsibilities
Fabricate, form, trim, and assemble aerospace sheet metal components per engineering drawings, specifications, and work instructions
Perform layout, bend allowance calculations, and material development for complex formed parts
Operate and set up sheet metal equipment including press brakes, shears, rollers, saws, drill presses, and forming tools
Perform precision drilling/milling, countersinking, reaming, deburring, and edge finishing to aerospace standards
Interpret and work from 2D drawings, MBD data, GD&T callouts, and controlled travelers
Install and inspect hardware such as rivets, nutplates, inserts, bushings, and fasteners per spec
Fit and assemble multi-part weldments or mechanical assemblies, maintaining dimensional integrity
Work with stainless steel, aluminum, Inconel, titanium, and other aerospace alloys
Support welding and post-weld operations (fit-up, prep, distortion control, finishing) as required
Perform in-process inspections and final verification using calipers, micrometers, height gauges, and other precision measuring tools
Maintain full compliance with AS9100, customer flow-downs, and internal quality requirements
Accurately document work, inspections, and any nonconformances
Support continuous improvement efforts related to quality, efficiency, and manufacturability
Required Qualifications
5+ years of hands-on experience as an aerospace sheet metal mechanic (A&D environment required)
Proven experience working to tight tolerances and controlled aerospace drawings
Strong understanding of GD&T, form tolerances, bend radii, and material behavior
Experience with stainless steel and high-temperature alloys preferred
Ability to independently set up and operate sheet metal fabrication equipment
Strong knowledge of aerospace hardware installation standards
Comfortable working under AS9100 quality systems and customer audits
Ability to read, understand, and follow complex work instructions and travelers
Strong attention to detail and commitment to first-time quality
Preferred Qualifications
Experience supporting aerospace weldments and weld prep
Familiarity with AWS D17.1 / D1.6 environments (hands-on welding not required)
Experience with low-volume, high-mix, build-to-print aerospace work
Ability to assist engineering with manufacturability feedback
Prior experience with Honeywell, Boeing, Airbus, or similar aerospace primes
Formal sheet metal apprenticeship or technical training
Physical Requirements
Ability to stand for extended periods
Ability to work with sharp edges, hand tools, and industrial equipment safely
Pay
Competitive Wage guaranteed depending on experience.